Extrusion Coating Machine

Extrusion Coating Machine

Umshini wokumboza i-extrusion unikeza ukuguquguquka okukhethekile kocwaningo nokuthuthukiswa kwe-electrode yebhethri. Ivumela ububanzi obuguquguqukayo bokuhlanganisa ukusuka ku-100-400mm futhi isekela ubude bephethini ukusuka ku-4mm ukuya ku-3200mm.
Thumela ukuPhenya
Incazelo

Umshini wokumboza i-extrusion unikeza ukuguquguquka okukhethekile kocwaningo nokuthuthukiswa kwe-electrode yebhethri. Ivumela ububanzi obuguquguqukayo bokuhlanganisa ukusuka ku-100-400mm futhi isekela ubude bephethini ukusuka ku-4mm ukuya ku-3200mm. Ngokulawula okunembile kwe-servo kwegebe lokumboza kanye nokulawula ukushuba okuzenzakalelayo, iqinisekisa ukusetshenziswa okungaguquki kwe-slurry yama-viscosity afika ku-12,000 cP. Isistimu yokomisa yamamitha angu-4.5{12}}ihlinzeka ngokuphathwa kwezinga lokushisa lendawo kufika ku-140℃. Lo mshini ulungele ukuthuthukisa ama-electrode ezinhlobonhlobo zamakhemikhali ebhethri, okuhlanganisa i-LFP, i-NCM, nobuchwepheshe obusafufusa be-sodium-ion.

 

Ukwakhiwa kwezisetshenziswa

 

Umsingathi: ukuqaqa/ikhanda - ithrekhi yokomisa - ukusongwa kanye nengxenye ngayinye yesistimu yokulawula

 

Ukucushwa kwemishini eyinhloko

 

Cha

Igama

Ibhrendi

 

Ukushintsha umoya

I-Chint

 

Isilawuli se-PLC

Japan Omron/Huichuan

 

Isikrini sokuthinta

Kunlun pass state

 

Ukudluliselwa okuphakathi

Schneider/Omron

 

I-Servo motor

I-Japan Panasonic/Ruineng (ngokomjikelezo wokuthenga)

 

Isinciphisi seplanethi

U-Aibo/Dick Cisco

 

I-circuit breaker

I-Chint

 

Isixhumi se-Ac

I-Chint

 

Ukudluliselwa kwesimo esiqinile-

Kwenziwe eshayina

 

Isilawuli sezinga lokushisa

U-Omron/Atai

 

Ukulungisa okuzenzakalelayo (iluphu evaliwe)

I-Servo motor drive

 

I-Automatic tension (i-front tension)

I-PID ilawula isivinini semoto

 

I-Automatic tension (i-back tension)

I-PID ilawula isivinini semoto

 

Iso le-Optical fiber

I-Panasonic yaseJapane

 

Isici somoya

Jadek

 

Isilinda esingenazintambo

UShian

 

Ibhola le-deep groove

I-NSK/SKF

 

I-air blower

Insimbi engagqwali,-umsindo ophansi wamaphiko amaningi, i-Guangzhou

 

Imisebenzi eyisisekelo yemishini

 

Cha

Into

Ipharamitha yobuchwepheshe

Phawula

 

Isistimu ye-Fit

I-lithium iron phosphate, i-lithium cobalt, i-lithium manganate, i-ternary, i-lithium nickel cobalt manganate nezinye izinhlelo; Amafutha, uhlelo lwamanzi lwenqubo yokuhlanganisa i-electrode enhle nengalungile; Inqubo yokuhlanganisa i-Supercapacitor

 
 

Qalisa ubukhulu be-substrate

Icwecwe le-Aluminium (Al) : 8 ~ 30um ucwecwe Lwethusi (Cu) : 6 ~ 30um

 
 

Ububanzi bomklamo we-roll surface

450 mm

 
 

Qinisekisa ububanzi be-coating

100 ~ 350mm-380mm, Max400mm

 
 

Isivinini sokusebenza kwemishini

4m/min

 
 

Isivinini sokumboza

1-2m/min

Kuncike esitokisini kanye nobukhulu bokunamathela

 

Ifanele i-slurry viscosity

I-solvent ye-oily 2500-10000 Cps

Ukumboza ngezikhathi ezithile

I-solvent enamanzi 1000-6000 Cps

2000 ~ 12000 Cps

Ukunamathela okuqhubekayo

 

Ububanzi bokujiya obusohlangothini olulodwa

50-150μm 50~300g/m2

Ngenxa yezimpawu ezibonakalayo, kungenzeka ukuthi ungahlangani ngesikhathi esifanayo

 

Ubude obuncane besikhashana

4mm

 
 

Ubude obuncane bokumboza bezigaba eziningi

20mm

 
 

Isici se-solvent

Okuqukethwe okuqinile okufanele

I-oily solvent NMP(sg=1.033,bp=204℃)

Ngereferensi kuphela

I-Aqueous solvent H2O/NMP(sg=1.000,bp=100℃)

Ngereferensi kuphela

 

Ubude obuncane besikhashana

I-Cathode SC. 55%±20%

 

I-Anode SC{{1}%±20%(isistimu ye-PVDF)

Ngereferensi kuphela

 

Indlela yokugqoka

Ungqimba olulodwa-olulodwa ngaphambili nangemuva izigaba ezi-2 ezingalingani isikhawu sokudlulisa okokunamathisela/ukulandelela okuzenzakalelayo kwendawo/ukunamathela okuqhubekayo

 
 

I-substrate egijima isiqondiso

Ukumboza phambili, i-substrate enhle futhi uhlehlise ukusebenza kwe-foil engenalutho

 
 

Roll umhlahlandlela ngaphandle kwendlela yokubhaka

Cishe i-φ80mm aluminium guide roller, surface hard oxidation

Qeda Rc0.4

 

Isakhiwo sengxenye ngayinye

 

1). Indlela yokuvunguza:

Cha

Into

Ipharamitha yobuchwepheshe

Phawula

 

Isakhiwo sokufakwa phezu kwe-roller

Ukukhweza okuqondile kwe-Monolithic (ubukhulu 30mm)

 
 

Uhlelo lokulawula ukungezwani

I-PID control motor control control gravity block position, ukucindezela kokulawula ingcindezi

 
 

Imodi yokulungisa

Ukulawulwa kwe-EPC okuzenzakalelayo, i-stroke 50mm, ukunemba kwesilawuli sokuphambuka ±0.5mm

Ukutholwa kwe-Ultrasonic, kungakhomba ulwelwesi olusobala

 

Indlela yokuphefumula

Umqulu wezinto ezibonakalayo uhlanganiswe ne-3-inch inflating shaft futhi usekelwe ohlangothini olulodwa;

 
 

I-substrate egijima isiqondiso

Phambili futhi uhlehlise

 
 

Isiqondiso sokukhulula

Ngenhla nangaphansi

 
 

Idayamitha yokumazongo ekhululayo

Ф85~Ф300mm

 
 

Umthamo omkhulu wokuthwala we-inflatable shaft

100Kg/ isiqephu

 
 

Ukucaciswa kwesigubhu

Ubude bungaphansi noma bulingana no-430mm, ububanzi bangaphakathi bungaba ngu-76mm(3 amayintshi)

 
 

Inani lemicu yeshaft ephephethekayo

Isiqephu se

 
 

Inkundla yokwamukela

Ibhande lokucindezela induku ephindwe kabili, indawo yokuvula

 
 

Imodi yokushayela

I-inverter ilawula injini ye-AC

 

 

2). Isakhiwo sekhanda:

Cha

Into

Ipharamitha yobuchwepheshe

Phawula

 

Main drive motor

I-Servo motor

 
 

Injini yokushayela ngezikhathi ezithile

I-Servo motor

 
 

Ukwakhiwa kwe-scraper

Isethi eqinile yohlobo oluphindwe kabili-olusemaceleni i-comma scraper, i-substrate, isethi engu-40Cr electroplating

 
 

Ukulawula ukuzungezisa kwe-Angle

Hambisa isibambo bese uzungezisa

 
 

I-coating roll

I-hard chrome plated surface, ububanzi Ø128mm; Isakhiwo esingenalutho

 
 

I-back roll

I-Diameter Ø128mm, ehlanganiswe ne-EPDM, i-roller surface grinding

 
 

Ukuxuba amathangi

Isilinda esingenanduku sihamba ngomugqa oqondile futhi ijubane liyalungiseka ukuze kuvinjelwe udaka ekuzinzeni.

 
 

Ukuphakama okuphakathi kwe-scraper kulungiswa

Ukulungiswa okugcwele kwethuluzi le-servo, lawula ukuphakama kwesibambi samathuluzi. Ukuphakama kwebanga 1 ~ 300um

 
 

Ipuleti le-Baffle

Qondanisa ipuleti lensimbi + indawo yolwandle enegwebu, ububanzi bokunamathela bungashintshwa

 
 

Imodi yokusebenza

Isikrini sokuthinta + ukusebenza kwenkinobho

Isenzo esivamile ukhiye wangaphandle

 

3).Ukubhaka

Cha

Into

Ipharamitha yobuchwepheshe

Phawula

 

Yomisa ukwakheka kwenyongo emzimbeni

Umklamo wangaphakathi ozimele, umklamo wohlobo lomkhumbi

 
 

Ubude behhavini

3 izigaba, 1.5 imitha ngamunye, isamba 4.5 amamitha

 
 

Ishidi lensimbi yensimbi yokomisa kanye nepayipi lomoya

I-inner liner SUS304 insimbi engagqwali, liner yangaphandle SUS 201 insimbi engagqwali

 
 

Imodi yokushayela ye-oven guide roller

Imodi yokudlulisa engenzi lutho

 
 

Ukulawula izinga lokushisa

Ihlukaniswe ngesilawuli sokushisa esivamile sokusebenza, ukulawula izinga lokushisa elingaphezu kokushisa kwe-alamu, izinga lokushisa elingaphezulu lokushisa lizovela umsindo ne-alamu yokukhanya, futhi kunqamule ukunikezwa kwamandla okufudumeza okuyinhloko;

 
 

Indlela yokushisa

Ukushisisa ngogesi, isakhiwo sokujikeleza komoya oshisayo

 
 

Amandla okushisa kahhavini owodwa

10KW/ ifindo; izigaba ezi-3 seziphelele ezingama-30KW;

 
 

Izinga lokushisa esiteshini sokubhaka

Izinga lokushisa legumbi ~ 140 degree, umehluko wezinga lokushisa wesigaba esisodwa <5 degree, isigaba ngasinye sokulawula okuzimele

 
 

Izinga lokushisa komzimba ngesikhathi sokusebenza

Ukukhishwa kwezinga lokushisa elilinganiselwe Ngaphansi noma kulingana nezinga lokushisa elingu-50%

 
 

Imodi yokuphefumula

Umoya ovuthela phezulu naphansi, umoya obuyayo ophansi, indikimba yokushisa ezimele yegumbi lomoya, ukulawulwa kwezinga lokushisa okuzimele, ukulawulwa kwevolumu yomoya ozimele

 
 

Isigaba ngasinye khipha isilawuli sevolumu yomoya

Ukulawula okuzimele nge-valve engumshini

 
 

Ukulawulwa kwefenisha yokushisa

Ukulawula okuzenzakalelayo

 
 

Isilawuli sefeni sokuqeda amandla

Ukulawula okuzenzakalelayo

 
 

Ukulawula ukushisa

Ukudluliselwa kwesimo esiqinile-

 
 

Isistimu yokubuyisela i-solvent

Cha, i-interface yokufaka kuphela enikeziwe

 
 

Ingqikithi yomoya wokukhipha umoya

500-1300㎥/H

I-valve yomoya iyalungiseka

 

Qeda ukusatshalaliswa kwabalandeli

1 ifeni yokukhipha umoya

 
 

Ukushisa komzimba okuyinhloko

Isakhiwo -sesendlalelo esiphindwe kabili, ugqinsi lwe-insulation layer engu-80mm, i-glass wool insulation heat

 

 

4). Indlela yokudonsa kanye nokumazombezombe:

Cha

Into

Ipharamitha yobuchwepheshe

Phawula

 

Isistimu yokulawula ukungezwani kwamawindi

Ukulawulwa kwe-taper tension, ngokuya ngosayizi we-diameter ephendukayo, lungisa usayizi wokushuba, ukuvimbela ukuthola umqulu omkhulu ongalingani.

 
 

Ukulungisa okusongayo

Ukulawulwa kwe-EPC okuzenzakalelayo, ukuhamba okungu-50mm

 
 

Indlela yokuphefumula

I-roll igxilwe nge-inflatable shaft engu-3-intshi futhi isekelwe ohlangothini olulodwa

 
 

I-substrate egijima isiqondiso

Phambili futhi uhlehlise

 
 

Isiqondiso esimazombezombe

Ngenhla nangaphansi

 
 

I-diameter evunguzayo

Ф85~Ф300mm

 
 

Umthamo omkhulu wokuthwala we-inflatable shaft

100Kg/isiqephu

 
 

Ukucaciswa kwesigubhu

Ubude bungaphansi noma bulingana no-430mm, ububanzi bangaphakathi bungaba ngu-76mm(3 amayintshi)

 
 

Inani lamashafti aphephethekayo asontekayo

Isiqephu se

 
 

Inkundla yokwamukela

Ibhande lokucindezela induku eyodwa, i-slot evulekile

 
 

Imodi yokushayela

I-Servo motor control

 
 

Isakhiwo sokufakwa kwe-roller guide

Uhlobo olume mpo

 

 

5). Isistimu yokulawula:

Cha

Into

Ipharamitha yobuchwepheshe

Phawula

 

Uhlelo lokulawula oluyinhloko

Isikrini sokuthinta, i-PLC, imojula, uhlelo lwe-servo

 
 

Imodi yokusebenza

Imanuwali, i-othomathikhi, isitobhi esiphuthumayo; Umshini ungasebenza ngaphambi nangemuva

 
 

Ukusetha uhla lwe-coating kanye nobude obuphakathi

Ubude be-Coating 20.0 ~ 3200.0mm

Isoftware ingakhiya ububanzi

 

Isimo se-alamu

Ubude obuphakathi 4.0 ~ 300.0mm

 
 

Ukubala umsebenzi

Uma idivayisi yehluleka, isikrini sokuthinta sizobonisa isikrini esihambisanayo sephutha

 
 

Indlela yokulungisa ukujiya kwekhanda nomsila ngezikhathi ezithile

Inani/ubude bokukhiqiza

 

 

6). Isistimu yokudla okuzenzakalelayo:

Umnikazi-wekhasimende
Usayizi wokubukeka kwemishini yokumboza nekhwalithi:
6500 * 1298 * 1971(L×W×H); 3000kg(ngokwereferensi kuphela)

 

Ukunemba kwemishini

 

1. Ukunemba kwezingxenyekazi zekhompuyutha

Cha

Into

Ipharamitha yobuchwepheshe

Phawula

 

i-scraper

Ukuphuma okuzungezayo Ingaphansi noma ilingana no-1.5um, ubuqotho Ingaphansi noma ilingana no-1.5um

 
 

I-coating roll

Ukuphuma okuzungezayo Ingaphansi noma ilingana no-1.5um, ubuqotho Ingaphansi noma ilingana no-1.5um

 
 

I-back roll

Ukuphuma okuyisiyingi Kungaphansi noma kulingana no-15um, ukuqondisa Ngaphansi noma kulingana no-15um

 
 

Ukulungiswa kokuchezuka

±1mm

 
 

Isilungiselelo sethuluzi silawula ukunemba kwempinda

±1um

 
 

Ukunemba kokulawula izinga lokushisa

Ngaphansi noma kulingana no-±2 degree

 

 

2.Ukunemba kokugqoka

Into

Phawula

Okujwayelekile

(Isivinini V=1.5 m/min)

product-1216-496

A (elandelanayo)

Ngaphansi noma kulingana no-1mm

(okuhlobene ne-slurry viscosity nezici zokuhlanganisa)

B(Indawo yekhanda engavamile)

10mm

C(Indawo engaqondakali yomsila)

6mm

D(Edge effect area)

Ngaphansi noma kulingana no-3mm

E(iphutha lobude) /H(iphutha lemajini)

Ngaphansi noma kulingana no-±0.5mm

Ngaphansi noma kulingana no-±0.7mm

F (iphutha lobubanzi)

±1mm

M(iphutha lobubanzi)

±1mm

I-G1 (ukujiya kwekhanda)

-5~{1}}um

I-G2 (Ukujiya komsila)

-5~{1}}um

I (iphutha lokuqondisa kabusha)

Ngaphansi noma kulingana no-±0.7mm

Ngaphansi noma kulingana no-±1 mm

J Ukujiya kohlangothi olulodwa lokuminyana

Iphutha lesisindo Esingaphansi noma esilingana no-±1.5%

Iphutha lokuqina Ingaphansi noma ilingana no-±1.5um

Ibanga lobude

(Susa indawo engu-B, C, D)

20.0-3200.0mm

L1(Ubude befilimu)

4.0-3200.0mm

I-L2 (ubude obuphakathi)

L1 +L2 Inkulu noma ilingana no-120mm

 

3.Indlela yokulinganisa ukuminyana kobuso (kuyanconywa)
A. Indawo yokulinganisa: 3mm ukusuka onqenqemeni, 6mm ukusuka ekugcineni, 10mm ukusuka ekuqaleni.
B. Usayizi wokulinganisa Φ44mm noma ngokwezidingo zobuchwepheshe zekhasimende

product-580-346

 

Amashadi ashisayo: umshini wokugcwalisa uwoyela we-extrusion, abakhiqizi bemishini yokugcwalisa i-China extrusion, abahlinzeki, imboni