I-Electrode Coating Machine

Uhlolojikelele

Umshini-owodwa wesiteshi wokudlulisa ngezikhathi ezithile we-Electrode Coating Machine usebenzisa indlela yokudlulisa enembayo ukuze ifake ama-electrode slurries kumafoyili amanje aqoqiwe. Ngokungafani nokwemboza okuqondile, kuhlukanisa inhloko yokumboza ku-substrate, inike amandla ukulawula okubukhali kokuqala/ukumisa kanye nomsila omncane emaphethelweni ephethini. Lo mklamo uqeda ukuthintana okuqondile phakathi kwekhanda elinamathelayo ne-substrate, wehlisa izingozi zokukhubazeka kuyilapho usekela{3}}i-viscosity slurries ephezulu. Ilungele-umugqa we-R&D womshayeli, ivumela ukushintsha ngokushesha phakathi kwamaphethini okunamathela (isb., imigqa engaqhubeki noma amapetshi) ngaphandle koshintsho lwehadiwe. Ukuqiniswa kwe-vacuum platen kuqinisekisa ukujiya okufanayo kwe-coat ngisho naku-foil emincane.

Umhlinzeki Wakho Womshini Wokuhlanganisa Ochwepheshe be-Electrode

Kusukela ngo-2003, uhambo lwethu embonini yebhethri luthuthukile kusukela ekunikezeni izinto zebhethri eliphambili namafilimu e-electrode ukuya ekubeni -umhlinzeki wesevisi ogcwele wezixazululo zokukhiqiza ibhethri ye-turnkey.
Iphothifoliyo yethu yomkhiqizo ihlanganisa ukuhlanganiswa kweseli yebhethri ye-lithium ion, i-automotive spot welder, kanye ne-pouch cell assembly, phakathi kokunye.

umshini wokugcwalisa ibhethri

Umshini Webhethri

i-electrode coater

umshini wokugcwalisa ibhethri we-lithium ion

Ukucushwa kwemishini eyinhloko

Cha	Igama	Ibhrendi
1.	Ukushintsha umoya	I-Chint
2.	Isilawuli se-PLC	Japan Omron/Huichuan
3.	Isikrini sokuthinta	Kunlun pass state
4.	Ukudluliselwa okuphakathi	Schneider/Omron
5.	I-Servo motor	I-Japan Panasonic/Ruineng (ngokomjikelezo wokuthenga)
6.	Isinciphisi seplanethi	U-Aibo/Dick Cisco
7.	I-circuit breaker	I-Chint
8.	Isixhumi se-Ac	I-Chint
9.	Ukudluliselwa kwesimo esiqinile-	Kwenziwe eshayina
10.	Isilawuli sezinga lokushisa	U-Omron/Atai
11.	Ukulungisa okuzenzakalelayo (iluphu evaliwe)	I-Servo motor drive
12.	I-Automatic tension (i-front tension)	I-PID ilawula isivinini semoto
13.	I-Automatic tension (i-back tension)	I-PID ilawula isivinini semoto
14.	Iso le-Optical fiber	I-Panasonic yaseJapane
15.	Isici somoya	Jadek
16.	Isilinda esingenazintambo	UShian
17.	Ibhola le-deep groove	I-NSK/SKF
18.	I-air blower	Insimbi engagqwali,-umsindo ophansi wamaphiko amaningi, i-Guangzhou

Imisebenzi eyisisekelo yemishini:

Cha	Into	Ipharamitha yobuchwepheshe	Phawula
1.	Isistimu ye-Fit	I-lithium iron phosphate, i-lithium cobalt, i-lithium manganate, i-ternary, i-lithium nickel cobalt manganate nezinye izinhlelo; Amafutha, uhlelo lwamanzi lwenqubo yokuhlanganisa i-electrode enhle nengalungile; Inqubo yokuhlanganisa i-Supercapacitor
2.	Qalisa ubukhulu be-substrate	Icwecwe le-Aluminium (Al) : 8 ~ 30um ucwecwe Lwethusi (Cu) : 6 ~ 30um
3.	Ububanzi bomklamo we-roll surface	450 mm
4.	Qinisekisa ububanzi be-coating	100 ~ 350mm-380mm, Max400mm
5.	Isivinini sokusebenza kwemishini	4m/min
6.	Isivinini sokumboza	1-2m/min	Kuncike esitokisini kanye nobukhulu bokunamathela
7.	Ifanele i-slurry viscosity	I-solvent ye-oily 2500-10000 Cps	Ukumboza ngezikhathi ezithile
		I-solvent enamanzi 1000-6000 Cps	Ukumboza ngezikhathi ezithile
		2000 ~ 12000 Cps	Ukunamathela okuqhubekayo
8.	Ububanzi bokujiya obusohlangothini olulodwa	50-150μm 50~300g/m²	Ngenxa yezimpawu ezibonakalayo, kungenzeka ukuthi ungahlangani ngesikhathi esifanayo
9.	Ubude obuncane besikhashana	4mm
10.	Ubude obuncane bokumboza bezigaba eziningi	20mm
11.	Isici se-solvent Okuqukethwe okuqinile okufanele	I-oily solvent NMP(sg=1.033,bp=204℃)	Ngereferensi kuphela
11.	Isici se-solvent Okuqukethwe okuqinile okufanele	I-Aqueous solvent H2O/NMP(sg=1.000,bp=100℃)	Ngereferensi kuphela
12.	Ubude obuncane besikhashana	I-Cathode SC. 55%±20%
12.	Ubude obuncane besikhashana	I-Anode SC{{1}%±20%(uhlelo lwe-PVDF)	Ngereferensi kuphela
13.	Indlela yokugqoka	Ungqimba olulodwa-olulodwa ngaphambili nangemuva izigaba ezi-2 ezingalingani isikhawu sokudlulisa okokunamathisela/ukulandelela okuzenzakalelayo kwendawo/ukunamathela okuqhubekayo
14.	I-substrate egijima isiqondiso	Ukumboza phambili, i-substrate enhle futhi uhlehlise ukusebenza kwe-foil engenalutho
15.	Roll umhlahlandlela ngaphandle kwendlela yokubhaka	Cishe i-φ80mm aluminium guide roller, surface hard oxidation	Qeda Rc0.4

Isakhiwo sengxenye ngayinye

1). Indlela yokuvunguza:

Cha	Into	Ipharamitha yobuchwepheshe	Phawula
1.	Isakhiwo sokufakwa phezu kwe-roller	Ukukhweza okuqondile kwe-Monolithic (ubukhulu 30mm)
2.	Uhlelo lokulawula ukungezwani	I-PID control motor control control gravity block position, ukucindezela kokulawula ingcindezi
3.	Imodi yokulungisa	Ukulawulwa kwe-EPC okuzenzakalelayo, i-stroke 50mm, ukunemba kwesilawuli sokuphambuka ±0.5mm	Ukutholwa kwe-Ultrasonic, kungakhomba ulwelwesi olusobala
4.	Indlela yokuphefumula	Umqulu wezinto ezibonakalayo uhlanganiswe ne-3-inch inflating shaft futhi usekelwe ohlangothini olulodwa;
5.	I-substrate egijima isiqondiso	Phambili futhi uhlehlise
6.	Isiqondiso sokukhulula	Ngenhla nangaphansi
7.	Idayamitha yokumazongo ekhululayo	Ф85~Ф300mm
8.	Umthamo omkhulu wokuthwala we-shaft inflatable	100Kg/ isiqephu
9.	Ukucaciswa kwesigubhu	Ubude bungaphansi noma bulingana no-430mm, ububanzi bangaphakathi bungaba ngu-76mm(3 amayintshi)
10.	Inani lemicu yeshaft ephephethekayo	Isiqephu se
11.	Inkundla yokwamukela	Ibhande lokucindezela induku ephindwe kabili, indawo yokuvula
12.	Imodi yokushayela	I-inverter ilawula injini ye-AC

2). Isakhiwo sekhanda:

Cha	Into	Ipharamitha yobuchwepheshe	Phawula
1.	Main drive motor	I-Servo motor
2.	Injini yokushayela ngezikhathi ezithile	I-Servo motor
3.	Ukwakhiwa kwe-scraper	Isethi eqinile yohlobo oluphindwe kabili-olusemaceleni i-comma scraper, i-substrate, isethi engu-40Cr electroplating
4.	Ukulawula ukuzungezisa kwe-Angle	Hambisa isibambo bese uzungezisa
5.	I-coating roll	I-hard chrome plated surface, ububanzi Ø128mm; Isakhiwo esingenalutho
6.	I-back roll	I-Diameter Ø128mm, ehlanganiswe ne-EPDM, i-roller surface grinding
7.	Ukuxuba amathangi	Isilinda esingenanduku sihamba ngomugqa oqondile futhi ijubane liyalungiseka ukuze kuvinjelwe udaka ekuzinzeni.
8.	Ukuphakama okuphakathi kwe-scraper kuyalungiswa	Ukulungiswa okugcwele kwethuluzi le-servo, lawula ukuphakama kwesibambi samathuluzi. Ukuphakama kwebanga 1 ~ 300um
9.	Ipuleti le-Baffle	Qondanisa ipuleti lensimbi + indawo yolwandle enegwebu, ububanzi bokunamathela bungashintshwa
10.	Imodi yokusebenza	Isikrini sokuthinta + ukusebenza kwenkinobho	Isenzo esivamile ukhiye wangaphandle

3).Ukubhaka

Cha	Into	Ipharamitha yobuchwepheshe	Phawula
1.	Yomisa ukwakheka kwenyongo emzimbeni	Umklamo wangaphakathi ozimele, umklamo wohlobo lomkhumbi
2.	Ubude behhavini	3 izigaba, 1.5 imitha ngamunye, isamba 4.5 amamitha
3.	Ishidi lensimbi yensimbi yokomisa kanye nepayipi lomoya	I-inner liner SUS304 insimbi engagqwali, liner yangaphandle SUS 201 insimbi engagqwali
4.	Imodi yokushayela ye-oven guide roller	Imodi yokudlulisa engenzi lutho
5.	Ukulawula izinga lokushisa	Ihlukaniswe ngesilawuli sokushisa esivamile sokusebenza, ukulawula izinga lokushisa elingaphezu kokushisa kwe-alamu, izinga lokushisa elingaphezulu lokushisa lizovela umsindo ne-alamu yokukhanya, futhi kunqamule ukunikezwa kwamandla okufudumeza okuyinhloko;
6.	Indlela yokushisa	Ukushisisa ngogesi, isakhiwo sokujikeleza komoya oshisayo
7.	Amandla okushisa kahhavini oyedwa	10KW/ ifindo; izigaba ezi-3 seziphelele ezingama-30KW;
8.	Izinga lokushisa esiteshini sokubhaka	Izinga lokushisa legumbi ~ 140 degree, umehluko wokushisa wesigaba esisodwa <5 degree, isigaba ngasinye sokulawula okuzimele
9.	Izinga lokushisa komzimba ngesikhathi sokusebenza	Ukukhishwa kwezinga lokushisa elilinganiselwe Ngaphansi noma kulingana nezinga lokushisa elingu-50%
10.	Imodi yokuphefumula	Umoya ovuthela phezulu naphansi, umoya obuyayo ophansi, indikimba yokushisa ezimele yegumbi lomoya, ukulawulwa kwezinga lokushisa okuzimele, ukulawulwa kwevolumu yomoya ozimele
11.	Isigaba ngasinye khipha isilawuli sevolumu yomoya	Ukulawula okuzimele nge-valve engumshini
12.	Ukulawulwa kwefenisha yokushisa	Ukulawula okuzenzakalelayo
13.	Isilawuli sefeni sokuqeda amandla	Ukulawula okuzenzakalelayo
14.	Ukulawula ukushisa	Ukudluliselwa kwesimo esiqinile-
15.	Isistimu yokubuyisela i-solvent	Cha, i-interface yokufaka kuphela enikeziwe
16.	Ingqikithi yomoya wokukhipha umoya	500-1300㎥/H	I-valve yomoya iyalungiseka
17.	Qeda ukusatshalaliswa kwabalandeli	1 ifeni yokukhipha umoya
	Ukushisa komzimba okuyinhloko	Isakhiwo -sesendlalelo esiphindwe kabili, ugqinsi lwe-insulation layer engu-80mm, i-glass wool insulation heat

4). Indlela yokudonsa kanye nokumazombezombe:

Cha	Into	Ipharamitha yobuchwepheshe	Phawula
1.	Isistimu yokulawula ukungezwani kwamawindi	Ukulawulwa kwe-taper tension, ngokuya ngosayizi we-diameter ephendukayo, lungisa usayizi wokushuba, ukuvimbela ukuthola umqulu omkhulu ongalingani.
2.	Ukulungisa okusongayo	Ukulawulwa kwe-EPC okuzenzakalelayo, ukuhamba okungu-50mm
3.	Indlela yokuphefumula	I-roll ilungiswe nge-shaft inflatable engu-3-intshi futhi isekelwe ohlangothini olulodwa
14.	I-substrate egijima isiqondiso	Phambili futhi uhlehlise
15.	Isiqondiso esimazombezombe	Ngenhla nangaphansi
16.	I-diameter evunguzayo	Ф85~Ф300mm
17.	Umthamo omkhulu wokuthwala we-shaft inflatable	100Kg/isiqephu
18.	Ukucaciswa kwesigubhu	Ubude bungaphansi noma bulingana no-430mm, ububanzi bangaphakathi bungaba ngu-76mm(3 amayintshi)
19.	Inani lamashafti aphephethekayo asontekayo	Isiqephu se
20.	Inkundla yokwamukela	Ibhande lokucindezela induku eyodwa, i-slot evulekile
21.	Imodi yokushayela	I-Servo motor control
22.	Isakhiwo sokufakwa kwe-roller guide	Uhlobo olume mpo

Cha	Into	Ipharamitha yobuchwepheshe	Phawula
1.	Uhlelo lokulawula oluyinhloko	Isikrini sokuthinta, i-PLC, imojula, uhlelo lwe-servo
2.	Imodi yokusebenza	Imanuwali, i-othomathikhi, isitobhi esiphuthumayo; Umshini ungasebenza ngaphambi nangemuva
3.	Ukusetha uhla lwe-coating kanye nobude obuphakathi	Ubude be-Coating 20.0 ~ 3200.0mm	Isoftware ingakhiya ububanzi
4.	Isimo se-alamu	Ubude obuphakathi 4.0 ~ 300.0mm
5.	Ukubala umsebenzi	Uma idivayisi yehluleka, isikrini sokuthinta sizobonisa isikrini esihambisanayo sephutha
6.	Indlela yokulungisa ukujiya kwekhanda nomsila ngezikhathi ezithile	Inani/ubude bokukhiqiza

5). Isistimu yokulawula:

6). Isistimu yokudla okuzenzakalelayo:

Umnikazi-wekhasimende

Usayizi wokubukeka kwemishini yokumboza nekhwalithi:

6500 * 1298 * 1971 (L×W×H); 3000kg(ngokwereferensi kuphela)

Ukunemba kwemishini

1. Ukunemba kwezingxenyekazi zekhompuyutha

Cha	Into	Ipharamitha yobuchwepheshe	Phawula
1.	i-scraper	Ukuphuma okuzungezayo Ingaphansi noma ilingana no-1.5um, ubuqotho Ingaphansi noma ilingana no-1.5um
2.	I-coating roll	Ukuphuma okuzungezayo Ingaphansi noma ilingana no-1.5um, ubuqotho Ingaphansi noma ilingana no-1.5um
3.	I-back roll	Ukuphuma okuyisiyingi Kungaphansi noma kulingana no-15um, ukuqondisa Ngaphansi noma kulingana no-15um
4.	Ukulungiswa kokuchezuka	±1mm
5.	Isilungiselelo sethuluzi silawula ukunemba kwempinda	±1um
6.	Ukunemba kokulawula izinga lokushisa	Ngaphansi noma kulingana no-±2 degree

2.Ukunemba kokugqoka

Into	Phawula	Okujwayelekile (Isivinini V=1.5 m/min)
	A (elandelanayo)	Ngaphansi noma kulingana no-1mm (okuhlobene ne-slurry viscosity nezici zokuhlanganisa)
	B(Indawo yekhanda engavamile)	10mm
	C(Indawo engaqondakali yomsila)	6mm
	D(Edge effect area)	Ngaphansi noma kulingana no-3mm
	E(iphutha lobude) /H(iphutha lemajini)	Ngaphansi noma kulingana no-±0.5mm Ngaphansi noma kulingana no-±0.7mm
	F (iphutha lobubanzi)	±1mm
	M(iphutha lobubanzi)	±1mm
	I-G1 (ukujiya kwekhanda)	-5~{1}}um
	I-G2 (Ukujiya komsila)	-5~{1}}um
	I (iphutha lokuqondisa kabusha)	Ngaphansi noma kulingana no-±0.7mm Ngaphansi noma kulingana no-±1 mm
	J Ubukhulu bohlangothi olulodwa lokuminyana kwendawo	Iphutha lesisindo Esingaphansi noma esilingana no-±1.5% Iphutha lokuqina Ingaphansi noma ilingana no-±1.5um
Ibanga lobude	(Susa indawo engu-B, C, D)	20.0-3200.0mm
	L1(Ubude befilimu)	4.0-3200.0mm
	I-L2 (ubude obuphakathi)	L1 +L2 Inkulu noma ilingana no-120mm

Kungani Khetha us

Ukuqinisekisa ikhwalithi

Sinamathela ngokuqinile ezindinganisweni zesistimu yokuphatha ikhwalithi yamazwe ngamazwe. Imikhiqizo yethu isiphumelele izitifiketi eziningi ezihlanganisa i-ISO, CE, ne-UL, okuqinisekisa ukwethembeka okuphezulu -nozinzo lwesikhathi eside.

Ithimba Lesevisi Lochwepheshe

Ifakwe ithimba losekelo lobuchwepheshe kanye{0}}nezisebenzi zesevisi yangemuva kokuthengisa ukuze zinikeze amakhasimende ukwesekwa kobuchwepheshe okuphelele nokufika ngesikhathi, kanye neziqinisekiso zokusebenza nezokulungisa.

Ubuholi bezobuchwepheshe

Inkampani ithuthukise ngokuzimela ubuchwepheshe bokuguqula amandla -abasebenza kahle kakhulu, ngokuqhubekayo ikhuthaza ukusungulwa komkhiqizo, futhi igcina isikhundla sayo esiphambili emkhakheni wezinhlelo zokuphatha amandla.

Izici ze-Electrode Coating Machine

I-Precision Coating
Iletha izendlalelo ezifanayo zempahla ye-electrode kuma-substrates, iqinisekisa ukujiya okuhle nokusatshalaliswa kwezinto.

-Ukusebenza Okushesha Kakhulu
Isekela-ukukhiqizwa kwesikali ngesivinini esisheshayo sokumboza kuyilapho kugcinwa ukunemba.

-I-Layer Coating
Inika amandla ukuhlanganisa-zendlalelo eziningi kuye ngezidingo zedizayini zamabhethri athuthukile noma amasistimu wamandla ayingxubevange.

Ukulawula izinga lokushisa
Ifakwe amasistimu okushisa alawulwayo noma okomisa ukuze kuqinisekiswe ukunamathela okufanele kwezinto ze-electrode.

Okuzenzakalelayo
Imishini yesimanje ifaka izilawuli ezihlelekayo zokulungiswa kwamaresiphi, ukuthuthukisa ukuphindaphindeka kanye nokunciphisa amaphutha abantu.

Ukusetshenziswa kwe-Electrode Coating Machine

Ukukhiqizwa kwebhethri{0}okukhulu:
Ezilungiselelweni zezimboni, imishini yokumboza ibalulekile ukuze kuqinisekiswe-amabhethri amakhulu okukhiqiza azi ngokunembile ukuthi kungakanani okusebenzayo okudingeka kube ku-electrode ngayinye.

Ukudala izici ezithile zebhethri:
Amabhethri athile adinga izici ezithile zama-electrode. Isibonelo, amabhethri e-lithium-e-ion asetshenziswa{2}}ezimotweni zikagesi ezisebenza kahle kakhulu adinga ukuqhutshwa kwe-ion okusheshayo kanye nokuminyana kwamandla okuphezulu kuma-electrode. I-electrode enembile etholakala ngomshini wokumboza ingasiza ukuthuthukisa lezi zici.

Izingxenye Zomshini Wokuhlanganisa Electrode

01/

Iyunithi Yokulungiselela Udaka
Ihlanganisa futhi yenza i-homogenizes i-electrode material slurry ukuqinisekisa i-viscosity efanele nokuvumelana.

02/

I-Coating Head
Ilawula inqubo yokubeka, noma ngabe nge-slot-i-die, blade, noma amasu okufutha.

03/

I-Substrate Handling System
Ilawula ukuphakelwa, ukuqina, nokuqondanisa kwama-substrates amanje aqoqile (isb., ucwecwe lwe-aluminium lwama-cathode, ucwecwe lwethusi lwama-anode).

04/

Ukomisa System
Ikhipha izincibilikisi ku-slurry isebenzisa amasistimu okushisa alawulwayo noma okomisa nge-infrared.

05/

Uhlelo Lokulinganisa Ukuqina
Iqinisekisa ukufana nokunemba ezendlalelo eziboshiwe.

06/

Iphaneli yokulawula
Isixhumi esibonakalayo esihlelekayo sokusetha amapharamitha afana nesivinini, izinga lokushisa, nokujiya kokumboza.

Ezokuthutha

Kungakhathaliseki ukuthi ukuthutha ngomoya, ukulethwa okucacile, noma ukuthutha olwandle, singahlela ukuthunyelwa ngokuvumelana nesikhathi esifunwa amakhasimende. Sisiza amakhasimende ukuthi abuze ngamanani angcono kakhulu futhi ahlele ukulethwa kwezimpahla zakho ngendlela eyonga kakhulu. Lokhu kukuvumela ukuthi ulawule ishejuli yayo yonke iphrojekthi ukuze uhlangabezane nesidingo sempahla sesizini.

FAQ

Q: Isebenza kanjani imishini yokumboza ibhethri?

A: Izinhlobo ezahlukene zemishini yokumboza ibhethri zisebenza kusetshenziswa izindlela ezahlukene. Kodwa-ke, iningi lale mishini isebenzisa isixazululo sokumboza endaweni yebhethri ngokufanayo.

Q: Ingabe angakwazi ukugqoka amakhemikhali ebhethri ahlukene?

Impe

Q: Yiziphi izici ezithinta ikhwalithi yokugqoka yomshini wokuhlanganisa ibhethri?

A: Izinto ezimbalwa zingase zithinte ikhwalithi yokumboza ibhethri, njengezakhiwo zento enamathelayo, amapharamitha okusebenza komshini, nezimo zemvelo ezifana nezinga lokushisa nomswakama.

Njengomunye wabakhiqizi nabahlinzeki bemishini yokuhlanganisa ama-electrode abachwepheshile e-China, sibonakala ngemikhiqizo yekhwalithi namanani amahle. Sicela uqiniseke ukuthi uthenge umshini wokuhlanganisa we-electrode othomathikhi othengiswa lapha embonini yethu. Ukuze uthole isevisi eyenziwe ngezifiso kanye nesevisi ye-OEM, xhumana nathi manje.