Uhlolojikelele Lwesevisi
Umshini wokumboza ibhethri ye-lithium ion ungumshini-onembayo wokudlulisa othomathikhi ophezulu odizayinelwe ukukhiqizwa kwe-electrode yebhethri, okuhlanganisa i-lithium-ion (LiFePO4, NMC, LCO), i-supercapacitor, nezinhlelo zokusebenza ezisekelwe kuwoyela/{3}zamanzi. Ngobubanzi bewebhu obungu-450mm max kanye no-4.5-imitha yohhavini wokomisa (izingxenye ezi-3×1.5m), iqinisekisa ukumbozwa okufanayo ngesivinini esingu-1–4 m/min, iphatha ama-viscosity angu-1,000–12,000 cP enamanzi kanye no-2,500–10,000 we-solvents-based cP.
Izici ezibalulekile zihlanganisa
I-Servo-yokulawula ukudonsa kanzima
(Panasonic/Ruineng motors) nge±0.5mm ukulungiswa kwe-EPCukuqondanisa okunembile.
Ikhanda elinebha yekhefana
Nge±1µm ukunemba kwamathuluzifuthiI-EPDM back rollerngokungaguquguquki50–300 g/m²ukujiya owomile.
Ihhavini yokuhambisa komoya{{0}eshisayo
(RT–140℃, ±2℃ukunemba) ngeSUS304 insimbi engagqwaliukwakhiwa kanyeAmandla okushisa angu-30kW.
Inkampani Omron PLCfuthiisikrini esithintwayo HMI
Ngokusebenza okuzenzakalelayo, ukusekelaukunamathela okuphakathi/okuqhubekayoizindlela.
Ilungele ukukhiqizwa kwebhethri le-EV, lo mshini uhlangabezana nokubekezelelwa kwezingxenyekazi zekhompuyutha Ngaphansi noma okulingana no-1.5µm (i-coating roll) kanye nokunemba konqenqema lwe-coating ±1mm. Amagama okusesha adumile: i-electrode coater, umshini wokugcwalisa ibhethri, i-roll-kuya{4}}ku-roll coater, okokusebenza kwebhethri le-lithium, kanye nesistimu yokunemba yokunemba.
Ukucushwa kwemishini eyinhloko
|
Cha |
Igama |
Ibhrendi |
| 1. |
Ukushintsha umoya |
I-Chint |
| 2. |
Isilawuli se-PLC |
Japan Omron/Huichuan |
| 3. |
Isikrini sokuthinta |
Kunlun pass state |
| 4. |
Ukudluliselwa okuphakathi |
Schneider/Omron |
| 5. |
I-Servo motor |
I-Japan Panasonic/Ruineng (ngokomjikelezo wokuthenga) |
| 6. |
Isinciphisi seplanethi |
U-Aibo/Dick Cisco |
| 7. |
I-circuit breaker |
I-Chint |
| 8. |
Isixhumi se-Ac |
I-Chint |
| 9. |
Ukudluliselwa kwesimo esiqinile- |
Kwenziwe eshayina |
| 10. |
Isilawuli sezinga lokushisa |
U-Omron/Atai |
| 11. |
Ukulungisa okuzenzakalelayo (iluphu evaliwe) |
I-Servo motor drive |
| 12. |
I-Automatic tension (i-front tension) |
I-PID ilawula isivinini semoto |
| 13. |
I-Automatic tension (i-back tension) |
I-PID ilawula isivinini semoto |
| 14. |
Iso le-Optical fiber |
I-Panasonic yaseJapane |
| 15. |
Isici somoya |
Jadek |
| 16. |
Isilinda esingenazintambo |
UShian |
| 17. |
Ibhola le-deep groove |
I-NSK/SKF |
| 18. |
I-air blower |
Insimbi engagqwali,-umsindo ophansi wamaphiko amaningi, i-Guangzhou |
Imisebenzi eyisisekelo yemishini
|
Cha |
Into |
Ipharamitha yobuchwepheshe |
Phawula |
| 1. |
Isistimu ye-Fit |
I-lithium iron phosphate, i-lithium cobalt, i-lithium manganate, i-ternary, i-lithium nickel cobalt manganate nezinye izinhlelo; Amafutha, uhlelo lwamanzi lwenqubo yokuhlanganisa i-electrode enhle nengalungile; Inqubo yokuhlanganisa i-Supercapacitor |
|
| 2. |
Qalisa ubukhulu be-substrate |
Icwecwe le-Aluminium (Al) : 8 ~ 30um ucwecwe Lwethusi (Cu) : 6 ~ 30um |
|
| 3. |
Ububanzi bomklamo we-roll surface |
450 mm |
|
| 4. |
Qinisekisa ububanzi be-coating |
100 ~ 350mm-380mm, Max400mm |
|
| 5. |
Isivinini sokusebenza kwemishini |
4m/min |
|
| 6. |
Isivinini sokumboza |
1-2m/min |
Kuncike esitokisini kanye nobukhulu bokunamathela |
| 7. |
Ifanele i-slurry viscosity |
I-solvent ye-oily 2500-10000 Cps |
Ukumboza ngezikhathi ezithile |
|
I-solvent enamanzi 1000-6000 Cps |
|||
|
2000 ~ 12000 Cps |
Ukunamathela okuqhubekayo |
||
| 8. |
Ububanzi bokujiya obusohlangothini olulodwa |
50-150μm 50~300g/m2 |
Ngenxa yezimpawu ezibonakalayo, kungenzeka ukuthi ungahlangani ngesikhathi esifanayo |
| 9. |
Ubude obuncane besikhashana |
4mm |
|
| 10. |
Ubude obuncane bokumboza bezigaba eziningi |
20mm |
|
| 11. |
Isici se-solvent Okuqukethwe okuqinile okufanele |
I-oily solvent NMP(sg=1.033,bp=204℃) |
Ngereferensi kuphela |
|
I-Aqueous solvent H2O/NMP(sg=1.000,bp=100℃) |
Ngereferensi kuphela |
||
| 12. |
Ubude obuncane besikhashana |
I-Cathode SC. 55%±20% |
|
|
I-Anode SC{{1}%±20%(isistimu ye-PVDF) |
Ngereferensi kuphela |
||
| 13. |
Indlela yokugqoka |
Ungqimba olulodwa-olulodwa ngaphambili nangemuva izigaba ezi-2 ezingalingani isikhawu sokudlulisa okokunamathisela/ukulandelela okuzenzakalelayo kwendawo/ukunamathela okuqhubekayo |
|
| 14. |
I-substrate egijima isiqondiso |
Ukumboza phambili, i-substrate enhle futhi uhlehlise ukusebenza kwe-foil engenalutho |
|
| 15. |
Roll umhlahlandlela ngaphandle kwendlela yokubhaka |
Cishe i-φ80mm aluminium guide roller, surface hard oxidation |
Qeda Rc0.4 |
Isakhiwo sengxenye ngayinye
1). Indlela yokuvunguza:
|
Cha |
Into |
Ipharamitha yobuchwepheshe |
Phawula |
| 1. |
Isakhiwo sokufakwa phezu kwe-roller |
Ukukhweza okuqondile kwe-Monolithic (ubukhulu 30mm) |
|
| 2. |
Uhlelo lokulawula ukungezwani |
I-PID control motor control control gravity block position, ukucindezela kokulawula ingcindezi |
|
| 3. |
Imodi yokulungisa |
Ukulawulwa kwe-EPC okuzenzakalelayo, i-stroke 50mm, ukunemba kwesilawuli sokuphambuka ±0.5mm |
Ukutholwa kwe-Ultrasonic, kungakhomba ulwelwesi olusobala |
| 4. |
Indlela yokuphefumula |
Umqulu wezinto ezibonakalayo uhlanganiswe ne-3-inch inflating shaft futhi usekelwe ohlangothini olulodwa; |
|
| 5. |
I-substrate egijima isiqondiso |
Phambili futhi uhlehlise |
|
| 6. |
Isiqondiso sokukhulula |
Ngenhla nangaphansi |
|
| 7. |
Idayamitha yokumazongo ekhululayo |
Ф85~Ф300mm |
|
| 8. |
Umthamo omkhulu wokuthwala we-inflatable shaft |
100Kg/ isiqephu |
|
| 9. |
Ukucaciswa kwesigubhu |
Ubude bungaphansi noma bulingana no-430mm, ububanzi bangaphakathi bungaba ngu-76mm(3 amayintshi) |
|
| 10. |
Inani lemicu yeshaft ephephethekayo |
Isiqephu se |
|
| 11. |
Inkundla yokwamukela |
Ibhande lokucindezela induku ephindwe kabili, indawo yokuvula |
|
| 12. |
Imodi yokushayela |
I-inverter ilawula injini ye-AC |
2). Isakhiwo sekhanda:
|
Cha |
Into |
Ipharamitha yobuchwepheshe |
Phawula |
| 1. |
Main drive motor |
I-Servo motor |
|
| 2. |
Injini yokushayela ngezikhathi ezithile |
I-Servo motor |
|
| 3. |
Ukwakhiwa kwe-scraper |
Isethi eqinile yohlobo oluphindwe kabili-olusemaceleni i-comma scraper, i-substrate, isethi engu-40Cr electroplating |
|
| 4. |
Ukulawula ukuzungezisa kwe-Angle |
Hambisa isibambo bese uzungezisa |
|
| 5. |
I-coating roll |
I-hard chrome plated surface, ububanzi Ø128mm; Isakhiwo esingenalutho |
|
| 6. |
I-back roll |
I-Diameter Ø128mm, ehlanganiswe ne-EPDM, i-roller surface grinding |
|
| 7. |
Ukuxuba amathangi |
Isilinda esingenanduku sihamba ngomugqa oqondile futhi ijubane liyalungiseka ukuze kuvinjelwe udaka ekuzinzeni. |
|
| 8. |
Ukuphakama okuphakathi kwe-scraper kulungiswa |
Ukulungiswa okugcwele kwethuluzi le-servo, lawula ukuphakama kwesibambi samathuluzi. Ukuphakama kwebanga 1 ~ 300um |
|
| 9. |
Ipuleti le-Baffle |
Qondanisa ipuleti lensimbi + indawo yolwandle enegwebu, ububanzi bokunamathela bungashintshwa |
|
| 10. |
Imodi yokusebenza |
Isikrini sokuthinta + ukusebenza kwenkinobho |
Isenzo esivamile ukhiye wangaphandle |
3).Binkosi
|
Cha |
Into |
Ipharamitha yobuchwepheshe |
Phawula |
| 1. |
Yomisa ukwakheka kwenyongo emzimbeni |
Umklamo wangaphakathi ozimele, umklamo wohlobo lomkhumbi |
|
| 2. |
Ubude behhavini |
3 izigaba, 1.5 imitha ngamunye, isamba 4.5 amamitha |
|
| 3. |
Ishidi lensimbi yensimbi yokomisa kanye nepayipi lomoya |
I-inner liner SUS304 insimbi engagqwali, liner yangaphandle SUS 201 insimbi engagqwali |
|
| 4. |
Imodi yokushayela ye-oven guide roller |
Imodi yokudlulisa engenzi lutho |
|
| 5. |
Ukulawula izinga lokushisa |
Ihlukaniswe ngesilawuli sokushisa esivamile sokusebenza, ukulawula izinga lokushisa elingaphezu kokushisa kwe-alamu, izinga lokushisa elingaphezulu lokushisa lizovela umsindo ne-alamu yokukhanya, futhi kunqamule ukunikezwa kwamandla okufudumeza okuyinhloko; |
|
| 6. |
Indlela yokushisa |
Ukushisisa ngogesi, isakhiwo sokujikeleza komoya oshisayo |
|
| 7. |
Amandla okushisa kahhavini owodwa |
10KW/ ifindo; izigaba ezi-3 seziphelele ezingama-30KW; |
|
| 8. |
Izinga lokushisa esiteshini sokubhaka |
Izinga lokushisa legumbi ~ 140 degree, umehluko wezinga lokushisa wesigaba esisodwa <5 degree, isigaba ngasinye sokulawula okuzimele |
|
| 9. |
Izinga lokushisa komzimba ngesikhathi sokusebenza |
Ukukhishwa kwezinga lokushisa elilinganiselwe Ngaphansi noma kulingana nezinga lokushisa elingu-50% |
|
| 10. |
Imodi yokuphefumula |
Umoya ovuthela phezulu naphansi, umoya obuyayo ophansi, indikimba yokushisa ezimele yegumbi lomoya, ukulawulwa kwezinga lokushisa okuzimele, ukulawulwa kwevolumu yomoya ozimele |
|
| 11. |
Isigaba ngasinye khipha isilawuli sevolumu yomoya |
Ukulawula okuzimele nge-valve engumshini |
|
| 12. |
Ukulawulwa kwefenisha yokushisa |
Ukulawula okuzenzakalelayo |
|
| 13. |
Isilawuli sefeni sokuqeda amandla |
Ukulawula okuzenzakalelayo |
|
| 14. |
Ukulawula ukushisa |
Ukudluliselwa kwesimo esiqinile- |
|
| 15. |
Isistimu yokubuyisela i-solvent |
Cha, i-interface yokufaka kuphela enikeziwe |
|
| 16. |
Ingqikithi yomoya wokukhipha umoya |
500-1300㎥/H |
I-valve yomoya iyalungiseka |
| 17. |
Qeda ukusatshalaliswa kwabalandeli |
1 ifeni yokukhipha umoya |
|
| 18. |
Ukushisa komzimba okuyinhloko |
Isakhiwo -sesendlalelo esiphindwe kabili, ugqinsi lwe-insulation layer engu-80mm, i-glass wool insulation heat |
4). Indlela yokudonsa kanye nokumazombezombe:
|
Cha |
Into |
Ipharamitha yobuchwepheshe |
Phawula |
| 1. |
Isistimu yokulawula ukungezwani kwamawindi |
Ukulawulwa kwe-taper tension, ngokuya ngosayizi we-diameter ephendukayo, lungisa usayizi wokushuba, ukuvimbela ukuthola umqulu omkhulu ongalingani. |
|
| 2. |
Ukulungisa okusongayo |
Ukulawulwa kwe-EPC okuzenzakalelayo, ukuhamba okungu-50mm |
|
| 3. |
Indlela yokuphefumula |
I-roll igxilwe nge-inflatable shaft engu-3-intshi futhi isekelwe ohlangothini olulodwa |
|
| 4. |
I-substrate egijima isiqondiso |
Phambili futhi uhlehlise |
|
| 5. |
Isiqondiso esimazombezombe |
Ngenhla nangaphansi |
|
| 6. |
I-diameter evunguzayo |
Ф85~Ф300mm |
|
| 7. |
Umthamo omkhulu wokuthwala we-inflatable shaft |
100Kg/isiqephu |
|
| 8. |
Ukucaciswa kwesigubhu |
Ubude bungaphansi noma bulingana no-430mm, ububanzi bangaphakathi bungaba ngu-76mm(3 amayintshi) |
|
| 9. |
Inani lamashafti aphephethekayo asontekayo |
Isiqephu se |
|
| 10. |
Inkundla yokwamukela |
Ibhande lokucindezela induku eyodwa, i-slot evulekile |
|
| 11. |
Imodi yokushayela |
I-Servo motor control |
|
| 12. |
Isakhiwo sokufakwa kwe-roller guide |
Uhlobo olume mpo |
|
Cha |
Into |
Ipharamitha yobuchwepheshe |
Phawula |
| 1. |
Uhlelo lokulawula oluyinhloko |
Isikrini sokuthinta, i-PLC, imojula, uhlelo lwe-servo |
|
| 2. |
Imodi yokusebenza |
Imanuwali, i-othomathikhi, isitobhi esiphuthumayo; Umshini ungasebenza ngaphambi nangemuva |
|
| 3. |
Ukusetha uhla lwe-coating kanye nobude obuphakathi |
Ubude be-Coating 20.0 ~ 3200.0mm |
Isoftware ingakhiya ububanzi |
| 4. |
Isimo se-alamu |
Ubude obuphakathi 4.0 ~ 300.0mm |
|
| 5. |
Ukubala umsebenzi |
Uma idivayisi yehluleka, isikrini sokuthinta sizobonisa isikrini esihambisanayo sephutha |
|
| 6. |
Indlela yokulungisa ukujiya kwekhanda nomsila ngezikhathi ezithile |
Inani/ubude bokukhiqiza |
5). Isistimu yokulawula:
6). Isistimu yokudla okuzenzakalelayo:
amakhasimende{0}
Usayizi wokubukeka kwemishini yokumboza nekhwalithi:
6500 * 1298 * 1971(L×W×H); 3000kg(ngokwereferensi kuphela)
Ukunemba kwemishini
1. Ukunemba kwezingxenyekazi zekhompuyutha
|
Cha |
Into |
Ipharamitha yobuchwepheshe |
Phawula |
| 1. |
i-scraper |
Ukuphuma okuzungezayo Ingaphansi noma ilingana no-1.5um, ubuqotho Ingaphansi noma ilingana no-1.5um |
|
| 2. |
I-coating roll |
Ukuphuma okuzungezayo Ingaphansi noma ilingana no-1.5um, ubuqotho Ingaphansi noma ilingana no-1.5um |
|
| 3. |
I-back roll |
Ukuphuma okuyisiyingi Kungaphansi noma kulingana no-15um, ukuqondisa Ngaphansi noma kulingana no-15um |
|
| 4. |
Ukulungiswa kokuchezuka |
±1mm |
|
| 5. |
Isilungiselelo sethuluzi silawula ukunemba kwempinda |
±1um |
|
| 6. |
Ukunemba kokulawula izinga lokushisa |
Ngaphansi noma kulingana no-±2 degree |
2.Ukunemba kwe-coating
|
Into |
Phawula |
Okujwayelekile (Isivinini V=1.5 m/min) |
|
|
A (elandelanayo) |
Ngaphansi noma kulingana no-1mm (okuhlobene ne-slurry viscosity nezici zokuhlanganisa) |
|
B(Indawo yekhanda engavamile) |
10mm |
|
|
C(Indawo engaqondakali yomsila) |
6mm |
|
|
D(Edge effect area) |
Ngaphansi noma kulingana no-3mm |
|
|
E(iphutha lobude) /H(iphutha lemajini) |
Ngaphansi noma kulingana no-±0.5mm Ngaphansi noma kulingana no-±0.7mm |
|
|
F (iphutha lobubanzi) |
±1mm |
|
|
M(iphutha lobubanzi) |
±1mm |
|
|
I-G1 (ukujiya kwekhanda) |
-5~{1}}um |
|
|
I-G2 (Ukujiya komsila) |
-5~{1}}um |
|
|
I (iphutha lokuqondisa kabusha) |
Ngaphansi noma kulingana no-±0.7mm Ngaphansi noma kulingana no-±1 mm |
|
|
J Ukujiya kohlangothi olulodwa lokuminyana |
Iphutha lesisindo Esingaphansi noma esilingana no-±1.5% Iphutha lokuqina Ingaphansi noma ilingana no-±1.5um |
|
|
Ibanga lobude |
(Susa indawo engu-B, C, D) |
20.0-3200.0mm |
|
L1(Ubude befilimu) |
4.0-3200.0mm |
|
|
I-L2 (ubude obuphakathi) |
L1 +L2 Inkulu noma ilingana no-120mm |
Amacala ohlelo
Inkampani kazakwethu
