Uhlolojikelele Lwesevisi
Umshini we-electrode calendering uyisixazululo esithuthukisiwe, esinembayo{0}}se-calender esakhelwe ukukhiqiza i-lithium{1}}yebhethri ye-ion. Iqinisekisa-ukuminyana kwama-electrode afanayo kanye nokulawula ukujiya okungaguquki phakathi kuka-±2μm, kusebenzisana nama-cathodes afana ne-LFP, i-NMC, nama-anode afaka i-graphite ne-silicon{5}}ikhabhoni. Isebenza ngesivinini esingafika ku-12 m/min kanye nezingcindezi ezifinyelela kumathani angu-200, le sistimu eqinile ihlanganisa{9}}ukushisisa kwangaphambili, ukulawula ukushuba okuzenzakalelayo, ukusikwa komphetho,{10}}nokulungiswa kwegebe lesikhathi sangempela. I-interface yayo ehlakaniphile ye-PLC ne-HMI ivumela ukusebenza okungenazihibe, kuyilapho izingxenye ze-premium{12}}ezifana ne-Mitsubishi PLC{13}namarola{13}okunemba okuphezulu{14}}ziqinisekisa ukwethembeka. Ilungele abakhiqizi bebhethri be-EV kanye ne-ESS okuhloswe ngayo ukuthuthukisa ukukhiqiza nokusebenza kweseli.
Ukubuka konke Kwezisetshenziswa
Imisebenzi yedivayisi:
(1)I-HF-I-ZJ isetshenziselwa ukukhiqiza okuqhubekayo okuqhubekayo kwezinto zeshidi le-lithium{2}}yebhethri ye-electrode ye-ion, ukugingqa ishidi le-electrode yebhethri ekugqimeni nasekugqineni okudingwa inqubo, futhi ikhoyili ivunwa ngendlela yokusonga;
(2) Imishini iphonswe 45 # ifreyimu yensimbi, isakhiwo esikhulu sesilayidi, amandla okuthwala makhulu, ukuwohloka kuncane, amandla okugoqa makhulu, isivinini sokuginqa siphezulu;
(3) Inomsebenzi wokusika indlela yokuhlanza indawo engaphezulu;
(4) ngokulungisa ukushuba kokulawula ukugoqa, ukugoqa;
(5) ngesiviva sepuleti lesigxobo;
(6) Isistimu ye-pneumatic pressurization ilawula ukuphakanyiswa kwesilinda ngomshini-osebenza ngomshini ukuze uqhube ukuphakanyiswa kwerola;
(7) Ukulawula okuzenzakalelayo kwengcindezi eqhubekayo, lungisa umfutho kawoyela we-roll ngokusebenzisa{1}}umshini obonakalayo;
(8) Ukulungiswa komshini{1}}komuntu ukuze kushintshwe ingcindezi kawoyela ukuze igebe.
Bonisa imephu yenkomba
Izinsiza Ezihlobene
Ukugeleza kwenqubo yezisetshenziswa
Ukuqaqa → inkundla yokuphakelayo → isistimu yokulungisa → isistimu yokulawula ukushuba → idivayisi yokusika onqenqemeni → idivayisi ye-buffer → idivayisi yokushisisa → cindezela i-roller → idivayisi yokusula i-roller (i-electrode engeyiyo kuphela) → idivayisi ye-buffer → isistimu yokulawula ukungezwani → isistimu yokulungisa → inkundla yokudla → ukusonga
1. Amapharamitha wezinto ezingenayo
|
Cha |
Into |
Ipharamitha yobuchwepheshe |
|
1. |
Isistimu yezinto ezisebenzayo |
I-Cathode: i-lithium iron phosphate, i-lithium cobalt, i-lithium manganate nezinto ze-ternary I-anode: i-graphite, i-silicon carbon, njll |
|
2. |
Indlela yokufaka impahla engenayo |
Ukuguquguquka okuguquguqukayo, ukunamathela kwamadube amaningi okuqhubekayo, ukunamathela okuqhubekayo, njll |
|
3. |
Ukucaciswa okungenayo |
1) Ubukhulu be-substrate: ucwecwe lwe-aluminium 10 ~ 35μm, ucwecwe lwethusi 6 ~ 25μm 2) Isigxobo ukujiya: 100-300μm 3) Ububanzi bekhoyili yento: Max.φ500mm 4) Roll isisindo: Max.300kg 5) Iphutha lokujiya kwesigxobo: Ngaphansi noma kulingana no-±2μm Ukucaciswa komgqomo: Ububanzi bangaphakathi bungama-intshi angu-3, ubude bungaphansi noma bulingana no-650mm |
|
4. |
Ukucaciswa komkhiqizo wokukhiphayo |
1) Iphutha lokuqina lepuleti le-electrode ngemva kwengcindezi: Ngaphansi noma elingana no-±2μm (susa izindawo ezingavamile zekhanda nomsila kanye nonqenqema) 2) Ububanzi bekhoyili yento: Max.φ500mm 3) Roll isisindo: Max.300kg 4)Ukuchezuka konqenqema olumazombezombe: Ngaphansi noma kulingana no-±0.4mm |
Inkomba yobuchwepheshe bezisetshenziswa
|
Cha |
Into |
Ezobuchwepheshe ipharamitha |
|
1. |
Roll usayizi |
Φ400mm×450mm (ububanzi bobuso be-roll × ububanzi be-roll surface) ububanzi obusebenzayo buyi-420mm |
|
2. |
Ubukhulu bokubekwa komugqa |
Cishe. Ubude 4660mm× ububanzi 2680mm× ukuphakama 1800mm (ngaphandle umqulu ukususwa reserve) |
|
3. |
Usayizi we-roller press |
Cishe. Ubude 2680mm x ububanzi 780mm x ukuphakama 1800mm |
|
4. |
Umbala wedivayisi |
Umbala ojwayelekile womhlinzeki noma umbala oshiwo. |
|
5. |
Isisindo sedivayisi eyodwa |
Isisindo esiphelele somugqa wokukhiqiza: mayelana ne-5T, isisindo somshini we-roller simayelana ne-4T |
|
6. |
Layisha-imfuneko yokuthwala |
Ingxenye yerola idinga ukuthi umthwalo ophansi ube Mkhulu noma ulingane no-3t/㎡, futhi ipuleti lokusekela libekwe ngaphansi kwesisetshenziswa. |
|
7. |
Umfutho womoya |
0.5Mpa ~ 0.7Mpa (ukususwa kukawoyela namanzi), izinga lokugeleza :0.04M3/min |
|
8. |
Imfuneko yemvelo |
Ibanga lokushisa 0 ukuya +45℃C Umswakamo ohlobene: Ngaphansi noma okulingana no-50% |
|
9. |
Izidingo zamandla |
380V, 50Hz isistimu yezintambo zesigaba sesithathu-zesihlanu- |
|
10. |
Amandla omugqa wonke |
Amandla 10KW |
|
11. |
Isivinini sokukhiqiza esigingqikayo |
Ubukhulu.12m/min |
|
12. |
Ingcindezi phakathi kwemiqulu emibili |
Ubukhulu.200T |
|
13. |
Izinga lokuphasa |
Inkulu noma ilingana no-99% (ngaphandle kwezinto ezimbi ezingenayo, ukunikezwa kwamandla kagesi, ukuhlinzekwa kwegesi nezinye izici ezinomthelela) |
|
14. |
Izinga lokuhluleka kwezisetshenziswa |
Ngaphansi noma kulingana no-1% (Kubaliwe amaphutha abangelwa imishini kuphela) |
Ukucushwa Kwezisetshenziswa
Ulayini oqhubekayo wokukhiqiza i-electrode rolling ikakhulukazi uqukethe i-uncoiler, idivayisi yokushisa kuqala, i-hydraulic roller press, i-rewinder, isistimu yokulawula ugesi, iphampu ye-booster kagesi, nedivayisi yokuqondanisa komphetho.
1. Uncoiler
Lo mshini usekela ikhoyili okufanele igoqwe futhi uyiphakele emshinini wokugaywa. Iqukethe i-mounting plate eqinile eqondile (ugqinsi olu-20mm), uhlaka lwe-CNC-olunomshini we-chrome plating, ama-linear bearings, idivayisi yokuqondanisa komphetho, i-air shaft, ibhuleki eliyimpuphu kazibuthe elinesilawuli se-tension, amarola angumhlahlandlela, nezinye izingxenye.
Amapharamitha Abalulekile Wezobuchwepheshe:
- Ishafu eqaqa: Ububanzi Ø76mm, ubude obusebenzayo ngu-500mm; I-air shaft ene-valve yokulawula, ifakwe isibhamu sokwehla kwamandla emali.
- Ubukhulu bobubanzi bokuqaqa: Ø400mm
- Umthamo omkhulu wokulayisha: 300kg
- Isilawuli se-tension: 0.5~50kg (esishintshekayo), kusetshenziswa idivayisi ye-Sulishun yokulawula ukungezwani.
- Idivayisi yokuqondanisa komphetho: Isebenzisa isistimu yokulawula ye-Dongdeng ngokunemba okungu-±0.2mm.
2. I-Splicing Platform
- Ihlanganiswe ne-splicing plate, i-pressure bar, isilinda, nama-guide rails, ahlanganiswe ne-uncoiler.
- Indlela yokuhlanganisa: Isizwa isilinda{1}}ibha yokucindezela eshayelwa.
- Ububanzi bokuhlukanisa: 400mm
3. I-Edge{1}}Idivayisi yokusika
Idivayisi yokunquma-yasemaphethelweni iqukethe uhlaka, ama-blade okusika angaphezulu naphansi, amarola antantayo, namarola angumhlahlandlela. Umsebenzi wayo oyinhloko ukususa imiphetho engamboziwe kanye nezigaba ezigqamile ukuze kuvinjelwe ukugingqika okungalingani ngenxa yokwandiswa okuhlukile phakathi kwezindawo ezimboziwe nezingamboziwe.
Amapharamitha Abalulekile Wezobuchwepheshe:
1) Isivinini esikhulu se-blade: 40 rpm
2) Umphetho{1}}ububanzi bokusika: 200mm–400mm (iyalungiseka ngokuqhubekayo)
3) Amandla emoto: 0.4 kW (3-phase, 380V, 50Hz)
4. Vibration Damping Idivayisi
Yakhiwe ngohlaka, amarola angumhlahlandlela angaguquki, amarola angumhlahlandlela antantayo, nama-linear guide rails, le divayisi inciphisa ukudlidliza kweshidi phakathi nokugingqika okuphakathi ukuze kunqandwe ukuphuka.
- Ubuningi: amasethi angu-2 (eyodwa ngaphambi neyodwa ngemva kwesigayo).
5. Preheating Idivayisi
- Isistimu yokushisisa kwangaphambili kwe-infrared enezinga lokushisa elilungisekayo Ngaphansi noma elilingana no-100℃, ifakwe ngaphezu{2}}kokuvikela i-alamu yezinga lokushisa.
6. I-Hydraulic Roller Cindezela
Umshini wokugaywa uyisisetshenziswa esiwumgogodla wolayini wokukhiqiza, ohlanganisa uhlaka lwe-gantry yensimbi ekhonjiwe, ukuhlangana kwendawo yonke, isinciphisasi sezimoto, isistimu ye-booster kagesi, uhlelo lokulungisa igebe, uhlelo lokulawula ugesi, amapuleti onogada, nezindlela zokuhlanza amarola.
Amapharamitha Abalulekile Wezobuchwepheshe:
1) Ubukhulu bebonke (L×W×H): ~2800mm × 800mm × 1500mm
2) Imininingwane ye-roller (ububanzi × ububanzi): Ø400×450mm
- Ububanzi bokusebenza obusebenzayo: 400mm
- Isivinini serola: 2–12 rpm (siyalungiseka kalula)
- Izinto ze-roller: 9Cr3Mo (umbiko wokuhlola unikeziwe)
- Ukuqina kobuso: I-HRC Inkulu noma ilingana no-66–68
- Ukuqina kokushisa: HB280-300
- Ukujula kokucisha: Kukhulu noma kulingana no-18mm
- Ukuphuma kwe-Radial: Ngaphansi noma kulingana no-±0.001mm (kuhlolwe kusilinda esiyisilinda)
- Ubulukhuni bobuso: Ra{1}}
- I-Chrome plating ukujiya: Kukhulu noma kulingana no-0.18mm
- Ukuhlanzwa kwe-roller: Isistimu ye-blade scraper elungisekayo enebhokisi lokuqoqa (isethi eyodwa ngerola ngayinye).
- Inani-lokuphuma kwe-radial kokulayisha: Ngaphansi noma kulingana no-±0.002mm (ihlolwe kusilinda esiyisilinda)
3) Indlela yokushayela: Ukudluliselwa okuhlanganyelwe kwendawo yonke
4) Amandla enjini amakhulu: 11kW (2×5.5kW, 380V, 50Hz)
5) Ukucaciswa kwesilinda seHydraulic: Ø200mm bore, 10mm stroke
6) Amandla amakhulu okugoqa: 3400 kN
7) Ukucindezela komugqa: 0.45-7.5 t / cm
I-8) Ukulungiswa kwegebe: Ibhulokhi ye-wedge ephakathi enengcindezi engapheli ye-hydraulic.
- Ibanga lokulungiswa: 0–2mm
9) Ama-roller bearings: P5-grade ukunemba amabhere nge molybdenum disulfide grease.
I-10) Ukuxhumeka kokushisa: Ijoyinti elijikelezayo ekugcineni kwe-shaft
I-11) Indlela yokushisa: Isilawuli sokushisa kwesikhunta
12) I-Heating medium: Amafutha ashisayo (umsebenzisi-uhlinzekiwe)
13) Izinga lokushisa lokushisisa: Izinga lokushisa legumbi.–150℃(esishintshekayo, isibonisi sedijithali esine-alamu{3}}engaphezu kwezinga lokushisa).
14) Ukufana kwezinga lokushisa kwerola: ±1℃(ngaphakathi kobubanzi bokusebenza).
15) Izinga lokushisa: Izinga lokushisa legumbi. kuya ku-80℃Ngaphansi noma okulingana namaminithi angu-60, ukuzinza Ngaphansi noma okulingana nemizuzu eyi-100.
16) Amandla we-heater kawoyela: 2HP, 24kW (ahlukene 380V, 50Hz amandla).
17) Amandla epompo yepompo kawoyela: 1.5 kW
I-18) Izinga eliphezulu lokugeleza kwamafutha: 220 L / min
19) Isisindo somshini: ~ 4.5 amathani
20) Uhlelo lombala olujwayelekile
21) Shayela i-motor etholakala kwesokunxele sokuphela kwesiphakeli.
7. I-rewinder
I-rewinder igoqa into ye-electrode egoqiwe ku-core shaft. Iqukethe ifreyimu, amabherengi alayini, idivayisi yokuqondisa unqenqema, i-air shaft, injini ehlehlisayo, i-clutch eyimpushana kazibuthe ene-tension control, namarola angumhlahlandlela.
Amapharamitha Abalulekile Wezobuchwepheshe:
I-1) I-shaft yokubuyisela emuva: I-Air shaft, i-Ø76mm, ubude obusebenzayo obungu-400mm (ene-valve yokulawula kanye nesibhamu sokwehla kwamandla emali).
2) Ubukhulu bobubanzi bokusonta: Ø400mm
- Umthamo omkhulu wokulayisha: 400kg
I-3) Isilawuli se-Tension: 0.5-50kg (eguquguqukayo), uhlelo lwe-Sulishun.
4) Ukuqondanisa komphetho: Uhlelo lokulawula lwe-Dongdeng, ukunemba ± 0.2mm.
8. Uhlelo Lokulawula Ugesi
Uhlelo lukagesi lulawulwa ngephaneli yokusebenza kukhabhinethi yokulawula, okuhlanganisa:
1) Ukulawula ukungezwani kwe-uncoiler nge-magnetic powder brake.
2) Isigayo esiginqikayo esishayelwa yinjini eyinhloko ene-frequency converter ukuze kulungiswe isivinini.
3) I-rewinder eshayelwa yinjini enokulawula ukuqina nge-clutch eyimpuphu kazibuthe.
4) Iphampu ye-booster kagesi ilungisa umfutho we-hydraulic cylinder ngesikrini esithintwayo se-HMI.
5) Ukuqondanisa komphetho okulawulwa ama-servo motors.
6) Ukulungiswa kwe-roller pressure nge-HMI.
7) Ukususwa kwe-roller kuboniswa ku-HMI.
8) Ukulungiswa kwegebe le-roller ngokufaka kwe-HMI.
Amacala ohlelo
Inkampani kazakwethu
